Global Applications

Real-World Projects

Explore how Mex-core honeycomb materials and equipment are engineered into mission-critical applications across aerospace, architecture, transit, and marine industries worldwide.

50+

Projects

12

Countries

6

Industries

2018

Since

Commercial aircraft interior panels using aramid honeycomb core
Aerospace France

Commercial Aircraft Interior Panels

Supplied aramid (Nomex) honeycomb core for overhead bin and cabin wall panels. Achieved 40% weight reduction versus traditional materials while meeting FAR 25.853 fire resistance standards.

Aramid Core 3.2mm Cell Fire-rated
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High-rise building with aluminum honeycomb curtain wall panels
Architecture Germany

High-Rise Curtain Wall Cladding

Aluminum honeycomb core panels used as infill for a 42-story commercial tower facade. Delivered structural rigidity, thermal insulation, and non-combustible certification for the German market.

Aluminum Core 10mm Cell Non-combustible
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High-speed rail train interior panels made with honeycomb core
Rail Transit Italy

High-Speed Rail Interior Components

Provided aramid honeycomb sandwich panels for EMU train floor and sidewall assemblies. Met EN 45545-2 fire safety standards with significant mass reduction per carriage.

Aramid Core 4.8mm Cell EN 45545-2
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Luxury yacht deck using aluminum honeycomb structural panels
Marine Netherlands

Luxury Yacht Structural Panels

Aluminum honeycomb core panels integrated into yacht deck and bulkhead structures. Offered superior moisture resistance, corrosion immunity, and stiffness-to-weight performance in saltwater environments.

Aluminum Core 6mm Cell Corrosion-resistant
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Semiconductor fab cleanroom wall panels with honeycomb core
Cleanroom Singapore

Semiconductor Fab Cleanroom System

Delivered aluminum honeycomb sandwich panels for ISO Class 3 cleanroom partitions. Smooth, non-particulate surfaces combined with structural integrity enabled rapid modular installation.

Aluminum Core ISO Class 3 Modular
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Industrial honeycomb sandwich panel production equipment line
Industrial United States

Automated Honeycomb Production Line

Supplied a complete end-to-end production line including gluing, stacking, hot press, sawing, and expanding machines to a US-based sandwich panel manufacturer. Full commissioning support provided.

Equipment Full Line Turnkey
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Satellite structural honeycomb panels for space applications
Aerospace India

Satellite Structural Honeycomb Panels

Precision-machined aluminum honeycomb core panels for satellite bus structures. Ultra-low density specification with tight dimensional tolerances enabled critical mass budget compliance.

Aluminum Core 1.5mm Cell Ultra-low Density
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Airport terminal ceiling with aluminum honeycomb composite panels
Architecture Malaysia

International Airport Terminal Ceiling

Large-format aluminum honeycomb composite ceiling panels for a major international terminal expansion. Lightweight installation reduced structural load while achieving A1 fire classification.

Aluminum Core A1 Fire Class Large Format
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EMI shielding enclosure panels using aluminum honeycomb core
Industrial United Kingdom

EMI Shielding Enclosure Panels

Custom aluminum honeycomb core panels engineered for electromagnetic interference shielding enclosures. Cell geometry optimized for attenuation performance across 1-18 GHz frequency range.

Aluminum Core EMI Shielding Custom Cell
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Featured Project

Deep Dive: European Rail Transit Upgrade

European rail transit train with Mex-core honeycomb sandwich panel interiors

Italy · France · Germany

Multi-country Rail Project

A consortium of European rail operators selected Mex-core aramid honeycomb panels for a fleet-wide interior refurbishment covering 180 EMU trainsets. The project demanded compliance with EN 45545-2 HL3 fire standards, strict weight targets, and dimensional consistency across three manufacturing batches.

180

Trainsets Supplied

38%

Weight Reduction

HL3

Fire Hazard Level

3

Production Batches

Application Areas

Floor Panels
80%
Sidewall Panels
65%
Ceiling Assemblies
50%
Read Full Case Study
Products Behind the Projects

Related Products

The materials and equipment powering our global project portfolio.

Aluminum honeycomb core material product
Core Material

Aluminum Honeycomb Core

Available in cell sizes from 1mm to 25mm, foil thickness 0.03-0.08mm. Ideal for architectural panels, marine, and industrial sandwich structures.

Cell Size 1 - 25 mm
Foil Thickness 0.03 - 0.08 mm
Applications 6+ Industries
Product Details
Aramid Nomex honeycomb core material product
Core Material

Aramid (Nomex) Honeycomb Core

Aerospace-grade aramid fiber core delivering maximum weight reduction, thermal insulation, and fire resistance. Certified for rail and aviation applications.

Density 29 - 144 kg/m³
Fire Rating FAR / EN 45545
Applications Aerospace, Rail
Product Details
Honeycomb production equipment and manufacturing line
Equipment

Honeycomb Production Lines

Complete automated production lines including gluing, stacking, hot press, sawing, and expanding machines. Turnkey delivery with commissioning support.

Machines 5 Core Units
Capacity 2,000 m² Facility
Support Full Commissioning
Equipment Details

International Project Experience

Projects delivered across 12+ countries on 5 continents

United States Germany France Italy Netherlands United Kingdom Russia Singapore Malaysia India

Have a Project in Mind?

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